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York, were filled with a variety of foods that included        must have been good because Underwood’s bookkeeper shortened the word
            fruits, meats, vegetables, and  oysters. Although the          ‘canister’ to ‘can.’ While glass containers remained in use for another fifteen
            company grew, it was not known to be highly                    years, the English language had acquired a new word.”
            productive and profitable until 31 years later.                  The financial panic of 1837 meant heavy cost-cutting efforts were being
               Canning in the U.S. for both domestic and                  made by Kensett and Underwood, and by 1839 Kensett and Underwood
            military use didn’t really explode as an                           were using the less expensive, more durable tin containers. Oddly
            industry until 1856 – the year that                                 enough, this cost-cutting development brought about another level of
            Borden’s condensed milk was invented.                               tin making that continued to be used as the economy came back.
            Milk has a short shelf life and was difficult                          A bit later in 1862, a huge change came when Louis Pasteur’s
            and expensive to obtain in some areas.                              famous pasteurization procedure was successfully tested. Mr. Pasteur
            Borden’s solved the problem by removing                            was the first person who realized that wine and other substances were
            most of the water from the milk and                                spoiled by bacteria. He also realized that pasteurization, a process of
            adding a bit of sweetener, which when                              using heat to treat products, could curb the development of such
            canned, can last for years without refriger-                       bacteria. Thanks to this discovery, the tin can became a staple in
            ation if it remains unopened. It was an                            every kitchen for just about every type of food.
            instant hit.
                                                                                Home Canning Jars and Lids in the United States
            Bacteria and Gas Expansion                                             Home canning in glass jars also benefited from Pasteur’s discovery,
            Impacted Canning                                                    although those exact canning methods used then were still not as
               One of the biggest ongoing problems                             effective as they are today. The jars used fitted glass covers that could
            with canning, both in glass jars or bottles and   Ball Corporation tin can inside   seal the contents, but not completely, and they were tough to handle
            in metal cans, was a lack of understanding   a wood jacket made in 1880   when hot.
            about how the canned foods released                                    John Landis Mason, an American tinsmith, made one of the
            bacteria and gases over time. As a result, many early               biggest innovations in home canning when he patented the Mason jar
            canned items in glass jars tended to explode. Meanwhile,   in 1858. One of the most important features of the Mason jar was the sealing process
            items canned in metal cans, especially oysters ,tended to   that created a hermetic seal, keeping bacteria out thanks to the system of putting a
            release so many gases that the cans bulged and often   round lid on the top of the jar and locking it into place by a metal “canning band”
            smelled horrible when opened.                          (ring) that screwed down on top of it.
               Here is a description of the process from an article   Five brothers named Ball changed the home canning industry again in the 1880s
            written by Stella Burke May in the November 12, 1939,   after two of the brothers borrowed $200 from their uncle to buy the Wooden Jacket
            issue of the Washington, D.C. Evening Star on Thomas                                                 Can Company. They were
            Kensett,                                                                                             based in Buffalo, New York,
               “The tin, or tin-plated sheet iron imported from England                                          where they started producing
            was cut by hand with tinners’ scissors and bent around                                               tin cans with  wood “jackets”
            cylindrical molds by tinsmiths. It was a slow and painful                                            used to store materials ranging
            process. So was the cutting of bottoms; a circle was drawn on                                        from kerosene and paint to lard.
            a piece of tin and cut around with hand scissors. The tops were                                      While first utilizing supplied
            harder though because a hole had to be cut in the top for the                                        glass jars, the brother began
            insertion of food. The three pieces—body, bottom, and top—                                           producing stand-alone glass jars
            were then soldered together; at least twenty-five pounds of                                          for fruit canning. In 1886 there
            solder was used for a thousand canisters. A good tinsmith                                            was a fire at their factory, but
            could turn out sixty canisters a day.                                                                that didn’t stop them. They
               “The filling was just as laborious. Oysters, meats, fruits,                                       were given incentives to rebuild
            and vegetables were inserted through the holes in the top of the                                     their factory near a newly
            containers. After the canisters were filled and properly heated                                      discovered natural gas pocket in
            to expel the air the cap hole was closed with more solder and                                        Muncie, Indiana. Soon, they
            the cooking of the food completed.”                                                                  began purchasing other canning
               A competitor of Kensett’s entered the canning field up                                            companies, eventually becoming
            in Boston. William Underwood was sterilizing fruits and                                              the leader in glass canning jar
            berries in glass containers. According to Burke, “Business                                           production in the country.
                                                                                                                    In the late 19th century, the
                                                                                                                 company continued to grow
                                                                           The Ball brothers from left to right:
                                                                           William Charles Ball (1852–1921),     and  prosper, but not without
                                                                            Frank Clayton Ball (1857–1943),      experiencing some challenges.
                                                                        Lucius Lorenzo Ball (seated) (1850–1932),   Fires at its Muncie factories and
                                                                           Edmund Burke Ball (1855–1925),        warehouses in 1891 and 1898
                                                                           George Alexander Ball (1862–1955)     damaged its facilities, but they
                                                                                                                 were rebuilt. Despite the eco-
                                                                   nomic panic of 1893, the company was able to produce 22 million fruit jars for the
                                                                   year beginning in September 1894, and jumped to 37 million jars by 1897.
                                                                     In 1903, the Hermetic Fruit Jar Company was founded by Alexander H. Kerr in
                                                                   Portland, Oregon. His jars were among the first to have wide mouths making home
                                                                   canning easier because jars could be filled faster and with less mess.
                                                                     In 1915, Mr. Kerr also invented a new type of disk and gasket lid that was a
                                                                   simple one-piece solution that was held in place during the processing of the food by
                                                                   having a screw-on ring band instead. These “self-sealing” lids made it easier to seal
                                                                   the jar because they did not have to be put in place after the heating process. This
                                                                   new lid type was attachable to previously used jars. That meant those interested in
            Thomas Kensett, an Englishman, began canning food in New York in   doing a lot of canning each season could reuse jars from the previous seasons. It was
            the 1810s. His son and namesake was one of the first to process oysters   a real-time and money saver.
             in Baltimore, beginning in 1849. “Cove” on the label refers to Cove
             Street, a lane in Baltimore where several oyster houses were located.                                        Continued on page 28

            26          Journal of Antiques and Collectibles
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